Solidator 3D Printer - Application - Orthopaedics
Orthopaedics is a medical discipline that focuses on the treatment of musculoskeletal disorders. This covers a wide range of conditions, from joint problems to back pain. In recent years, orthopaedics has radically changed through the use of 3D printing technology. This paper will give you an insight into the fascinating advances that orthopaedics has seen through 3D printing.
Orthopaedic 3D printing - precision, comfort and innovation with Solidator
Modern orthopaedics is on the brink of change: with the help of 3D printing, orthopaedic aids such as prostheses, orthoses and shoe insoles can be produced more individually, precisely and economically than ever before. With its industrial 3D printers, Solidator offers innovative solutions for orthopaedics, perfectly combining craftsmanship, technology and digitalisation.
Customised prostheses and implants
Customisation plays a decisive role in orthopaedics. As every person has different anatomical requirements, conventional manufacturing methods often reach their limits.
With Solidator's MSLA 3D printing technology, on the other hand, customised products can be created for each patient - precisely, repeatably and without time-consuming tool changes. This allows customised models to be produced directly from digital scan data, which saves time and improves the quality of care.
Using precise 3D scans of the affected body part, orthopaedic technicians can develop customised solutions that guarantee a perfect fit and functionality.
For this purpose, we work with our partner company Spenty's software and offer a streamlined solution for the production of customised immobilisation aids. Spentys offers a complete, efficient and clinically validated 3D scanning, modelling and printing platform that enables healthcare providers to create high-quality, patient-specific orthoses faster and at lower cost.
Our solutions in orthopaedics with Spentys software and Solidator 3D printer in 3 steps
3D scanner Structure Sensor Pro
If a 3D scanner is not available, Spentys can provide you with the 3D scanning solution that best suits your needs. Scanning the patient's physical features is painless, quick and easy.
Spenty's modelling software
PolyCast devices have a proprietary design that combines strength and patient comfort. Spentys software helps healthcare professionals design a customised device in minutes.
Print with Solidator 3D Printer
After importing the design into Operator Station, the Spentys software prepares your immobilisation device for printing with just a few clicks. Use our suitable materials Solidator Clear Resin R060 and BASF ST45 Blackto achieve optimum print quality.
Areas of application for 3D printing in orthopaedics
The use of 3D printing in the Orthopaedics is diverse:
- Prostheses: Customised components that are light, stable and precisely anatomically adapted.
- Orthoses: Customised support systems that correct or support movement.
- Insoles: Custom-fit insoles that are individually adapted to the patient's foot.
- Test models: In rapid prototyping, form and function are tested before final production.
Solidator offers materials specially suited for medical applications that are biocompatible, dimensionally stable and durable. This makes additive manufacturing a real added value in modern orthopaedics.
Materials for orthopaedic 3D printing
In orthopaedics, materials that combine comfort, function and stability are crucial.
Solidator offers a wide range of high-performance resins that are optimised to meet the requirements of the industry.
From flexible synthetic resins for soft shoe insoles to firm resins for stable orthoses, Solidator materials enable a perfect balance between adaptability and durability. Precise print resolutions of up to 8K also create smooth surfaces and fine details that significantly increase wearer comfort.
Accelerated processes and adjustments
In the past, patients often had to wait a long time for custom-made prostheses, implants or insoles. 3D printing has sped up the manufacturing processes, which means patients have faster access to the orthopaedic solutions they need. In addition, 3D printing allows for easier adjustments if the patient's needs change.
The future of orthopaedics
3D printing has taken orthopaedics to a new level, and the future promises even more exciting developments. As technology advances, the possibilities for producing customised orthopaedic solutions are becoming more diverse and individualised. The combination of precision, speed and customisation makes 3D printing the driving force behind the revolution in orthopaedics. Exciting times are ahead for the industry as 3D printing continues to expand the ways in which patients can be treated and cared for.
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